Yeyiphi imida yendlela eZinzisiweyo-ezenzekelayo
Unyino lwe-Fixed Teach Welding kunye ne-Manual Welding
Irobhothi yemveli ithatha imo yewelding yangaphambili{0}}yokufundisa ithrekhi esisigxina, ukuchaneka kwewelding kunye nomgangatho wokwenza umgangatho kuxhomekeke kakhulu ekubekweni kwesixhobo ngokuchaneka kunye nokungaguquguquki kwezinto ezingenayo, kwaye iimeko ezintathu zokusebenza kwimveliso ziya kukhokelela ngokuthe ngqo ekungaphumelelini kwe-welding:
- Ukunyamezelwa komda kwendibano engenayo: the workpiece dimension and assembly misalignment deviation caused by stamping, machining and assembly. When the comprehensive tolerance of workpiece>± 0.5mm, umzila osisigxina uya kuba nokutenxa kwi-welding, ukudityaniswa kwecala-okungalunganga kunye ne-welding engasebenziyo;
- Ukuqokelelana kwe-welding deformation ye-thermal:igalelo lobushushu eliqhubekayo le-arc liza kubangela iplastiki/i-elastic deformation ye-workpiece, i-theory trajectory yendawo echanekileyo ye-welding spoting, ukutenxa ngokuqhubekayo kwe-weld position emva kwe-multi{0}} umaleko kunye ne-multi{1}}i-pass welding, kunye nokuguqulwa kwe-weld ende yepleyiti eshinyeneyo inokufikelela kwinqanaba le-millimeter.
- Iindleko eziphezulu zokutshintsha imveliso kunye nokugunyaziswa kweentlobo ezininzi:Utshintsho lohlobo lwemveliso lufuna kwakhona{0}}umboniso wendlela yonke yokuwelda ithungo, ukutshintshwa{1}}kwesixhobo sokubeka esichanekileyo, kunye nomntu ogunyazisayo{2}}umlinganiselo weyure webhetshi encinci kunye neendidi ezininzi zemigca yemveliso iphezulu kakhulu.
Yintoni i-3D Vision Welding Robot
Nyusela ukusukangaphambili{0}}ukuphunyezwa okucwangcisiweyoukuyaukuqonda{0}okusekwe kwi-welding eguqukayo
Irobhothi ye-3D yombono we-welding yakha i-3D yokuskena - ukuchongwa kwe-weld seam - ithrekhi yerobhothi yokwenyani{4}}ulungiso lwexesha luvaliwe{5}}ingqiqo yokulawula iluphu, iyishiya ngokupheleleyo indlela "yendlela esisigxina yememori": isixhobo sihlola imophology yesixhobo sokusebenza sesikhululo sangoku ngexesha lokwenyani, sikhupha, sikhuphe i-welding ye-welding ngokwenyani. Ingoma eshukumayo ye-adaptive workpiece enye, engaxhomekekanga kwimodeli yethiyori yeCAD kunye{6}}neprogram yokufundisa egcinwe ngaphambili.
| Umlinganiselo wokuthelekisa | Ukufundisa okusisigxina / ukuWelding ngesandla | 3D Vision Adaptive Welding Robot |
|---|---|---|
| Ukuziqhelanisa nokutenxa kwe-dimensional engenayo | Imizila ezinzileyo ibangela i-weld offset kunye nokudityaniswa kakubi phantsi kokutenxa kancinci | Yakha kwakhona i-3D contours isiqhekeza kwaye uhlaziye ulungelelwaniso lwe-weld ngexesha lokwenyani, oluhambelana nokunyamezelana okungenayo okusukela ± 1 ~ 3mm |
| Ugunyaziso lokutshintshwa kwemveliso | Umzobo ogcweleyo -wokufundisa kunye nokulungiswa okuphezulu{1}}ukulungiswa okuchanekileyo okufunekayo kwiimveliso ezintsha | Iinkqubo ezisisiseko ezinokusetyenziswa kwakhona; ii-trajectories zenziwa ngokuzenzekelayo ngokusebenzisa i-workpiece contour scanning ngaphandle kokufundisa okuphindaphindiweyo |
| Ukuxhomekeka kwizixhobo zokusebenza | Iphezulu kakhulu, iqanda{0}}lokucaca okuphezulu{1}}izithinteli ezichanekileyo zinyanzelekile | Iimfuno eziphantsi; imposiso elula-izinto ezinyamezelayo kunye nezakhiwo zokumisa ezidadayo zamkelekile kwizinto zokusebenza ezingabekwanga kakuhle. |
| Ukuhambelana komgangatho we-welding | Iguquguquka kakhulu ngenxa ye-fixture abrasion, ubuchule bomsebenzisi kunye ne-thermal deformation | IMicron-inqanaba lokubekwa kwesivamvo nge{1}}inkqubo epheleleyo yembuyekezo eguqukayo, ezinzileyo kunye nesiphumo sokwenziwa kwe-weld ephindaphindwayo |
| Umda wesakhono somqhubi | Kufuneka iiwelder ezinezakhono eziqinisekisiweyo kunye neengcali zokufundisa iirobhothi | Kuphela kufuneka uqeqesho lokusebenza kwezixhobo ezisisiseko; ubuchwephesha bokuwelda kunye namandla okufundisa erobhothi akunyanzelekanga |
Umgaqo-siseko oSebenzayo we-3D Vision Welding: 3D Sensor Data Acquisition, Weld Seam Feature Recognication, Adaptive Robot Trajectory Planning
Uthelekiso lobuGcisa lweZisombululo eziNtathu eziPhambili ze-3D zokubona umbono
Ubuchwephesha be-3D obuqhelekileyo bokubona kwishishini bubandakanya i-laser triangulation (i-laser profile scanner), ukukhanya okucwangcisiweyo kunye nombono we-binocular stereo.
| Indlela yokuFumana | Umgaqo-siseko womfanekiso | I-Static Repeat Positioning Ukuchaneka | Isantya sokufunyanwa | Ukuchasana nokuReflection / ukuKhanya okuNgqongileyo okunamandla | Iimeko zeSicelo esingundoqo |
|---|---|---|---|---|---|
| I-Linear Laser Triangulation (ISensom yeProfayile yeLaser eMila) | Khipha umqadi welaser omnye; iikhamera zemizi-mveliso zithatha iikhonto zelaser ezigogekileyo kumphezulu womsebenzi kwaye zibale ulungelelwaniso lwe-3D lwamacandelo anqamlezileyo -nge-algorithm yetriangulation | Ngaphantsi okanye ilingana ne-0.05mm phantsi kweemeko eziqhelekileyo zokusebenza; iimodeli premium ukufikelela 0.01 ~ 0.03mm | Ireyithi ephezulu yesakhelo sokuskena umgca, imillisecond{0}}inqanaba elinye lomnqamlezo{1}}iisampulu zecandelo, ukuxhasa umkhondo oqhubekayo ngexesha lokuwelda | Ukusebenza okuphakathi; Ingxolo ebonakalayo ebonakalayo iyenzeka ngokulula kwizinto ezibonisa kakhulu ezifana ne-aluminiyam kunye nentsimbi engatyiwayo, enokucinezelwa ngokongeza izihluzi ze-polarizing. | Ixesha lokwenyani-lokulandelela umthungo ngexesha lokuwelda, ulungiso oluguquguqukayo lokutenxa kwigrooves emxinwa, impundu/ifillet edityanisiweyo kunye{1}}nexesha lokwenyani imbuyekezo -umaleko oluninzi{3}}lokugqitha welding (isisombululo esiqhelekileyo soshishino lokuwelda) |
| Umbono woKhanya owakhiwe kwindawo (Isibane esiHleyiweyo) | Iifringe zeprojekthi zamaxesha athile kunye nokwakha kwakhona amafu apheleleyo e-3D yeendawo zokusebenza ngokudubula okukodwa | Ukuchaneka kweplani yehlabathi jikelele: 0.08 ~ 0.15mm | 50~200ms kwindawo-egcweleyo yokuskena enye, isantya esinganelanga sokulandelela okuguquguqukayo. | Ukusebenza kakubi; Ukukhanya kwe-arc ngexesha le-welding kunye ne-matte emnyama ikhokelela ekulahlekeni komphetho kunye nedatha yefu engaphelelanga | {0}}Ukuskena kwangaphambili kweecontours zeworkpiece phambi kwewelding, uhlolo lwe-dimensional lwezixhobo ezigobileyo ezintsonkothileyo kunye nemodeli yeweld ngaphandle kweintanethi.Ayisebenzi{0}}kukulandelela ixesha lokwenyani ngexesha lenkqubo yewelding |
| Umbono weBinocular Stereo | Iikhamera ezimbini zemizi-mveliso ezidityanisiweyo zihambelana nokuthungwa kweempawu kwindawo yokusebenza kunye nokubala ulungelelwaniso lwe-3D olusekwe kwi-parallax triangulation. | Ukuchaneka okuphantsi: 0.3 ~ 1mm phantsi kweemeko eziqhelekileyo; iyasilela ukuphinda kuqulunqe idata yemigangatho engenathungo | Umfanekiso okhawulezayo omnye-wefreyim, akukho mthombo wokukhanya usebenzayo ofunekayo | Ukuxhathisa kakubi kakhulu; yenziwe ingasebenzi ngokuthe ngqo nge-arc flash, imbonakalo yomphezulu kunye{0}}nezicwecwe zentsimbi zokuthungwa | Ukubekwa ngokurhabaxa kwezixhobo zokusebenza ezinobukhulu obugqithisileyo, ukubonwa kobukho besixhobo sokusebenza kunye nokubekwa kwemathiriyeli yokuqala engenayo kwizikhululo.Ithintelwe ngokungqongqo kwi{0}}imisebenzi yokulandela umthungo echanekileyo |
Gqibezela Ivaliwe{0}}Inkqubo yoLawulo lweLoop yeAdaptive Welding
Uluvo luqonda kuphela ukufunyanwa kwedatha yelifu ye-3D yoqobo. Undoqo wenkqubo yonke ilele kuhlalutyo lwenkqubo yedatha ye-3D kunye nolawulo lwentshukumo edibeneyo yerobhothi. Inkqubo evaliweyo egqityiweyo{4}}yahlulwe yangamanyathelo ama-5:
- Ezintathu -ezinomlinganiselo welifu lokwakhiwa kwakhona kwento yokwenyani: isivamvo esibonwayo siskena owona msebenzi wokwenyani wendawo yokusebenzela kwaye yenze inqaku lelifu elisekelwe ngokupheleleyo kwi-morphology ebonakalayo. Iqokelela ngokuzenzekelayo iimeko ezichanekileyo zokusebenza ezifana nokunyamezelana kwezinto ezingenayo, ukubekwa kwe-offset, kwangaphambili{2}}ukulungelelaniswa kwendibano kunye nesithuba seplate, ngaphandle kokubiza ngokuthe ngqo imodeli yethiyori yeCAD efanelekileyo;
- Ukwahlula okuhlakaniphileyo kunye nokukhutshwa kwezinto ezidibeneyo ezidibeneyo: I-algorithm ye-AI inokwahlula ngokuzenzekelayo i-butt joint, i-joint joint, i-lap joint, i-V / Y / U ye-groove kunye nezinye iifom ezidibeneyo, i-extract groove ububanzi, i-gap, ukungasebenzi kakuhle kwe-butt joint kunye ne-3D yokulungelelanisa ukuqala kunye nokuphela kwamanqaku e-weld joint. Iseti yeprogram ihambelana neentlobo ezininzi zeegrooves ngaphandle kweprogram eyahlukileyo;
- Isicwangciso esizimeleyo sendlela ye-welding efanelekileyo: ukudibanisa umda oshukumayo werobhothi, ukufikeleleka kompu we-welding kunye nokucaciswa kwenkqubo ye-welding, ukucwangcisa ngokuzenzekelayo indlela eshukumayo epheleleyo yecandelo elisondelayo, icandelo le-welding kunye nokukhupha umpu kunye nokuphakamisa, kunye nokusasazwa ngokuhambelanayo{0}}umaleko we-multi{1}}indlela yokulungelelanisa i-welding;
- Ixesha lokwenyani{0}}lokulandela umkhondo othunyelwa kumlawuli werobhothi: idatha yomkhondo emva kohlalutyo lwamafu luthunyelwa ngefomathi yomyalelo wentshukumo yemveli yerobhothi, exhasa unxibelelwano olulungelelanisiweyo lwerobhothi{1}}yerobhothi ye-axis welding, irobhothi ye-gantry welding kunye ne-positioner, kwaye iyahambelana nesilawuli sophawu lwerobhothi eqhelekileyo kunye ne-PLC;
- I-Milisecond ivaliwe{0}}imbuyekezo eguquguqukayo yelophu ngexesha lokuwelda: qhubeka uqokelela i-contour ye-{1}}dimensional groove ngexesha le-welding, chonga ukutenxa kwe-weld okubangelwa kukuguquka kwe-thermal ngexesha lokwenyani, kwaye ulungise ngokuguquguqukayo umkhondo wentshukumo werobhothi; Ngexesha elifanayo, umatshini we-welding wokudibanisa ulungelelanisa iiparameters zenkqubo
Imbuyekezo ye-Adaptive ye-Thermal Deformation kunye noLungiso oluDityanisiweyo lwe-Welding Process Parameters
Undoqo we "adaptive" lulungelelwaniso lonxibelelwano oluzenzekelayo lwedatha yokulinganisa okubonakalayo kunye neeparamitha zenkqubo ye-welding, kunokuguqula nje indawo yerobhothi. Ulungelelwaniso lonxibelelwano olunokulinganiswa lwenkqubo eguquguqukayo luquka: umpu welding ujingi amplitude / ujingi frequency, welding gun ukuhamba isantya, arc voltage, welding current, wire feed speed, multi{1}}layer weld bead izithuba, ngaphambili nangasemva/ekhohlo kunye ekunene tilting angle umpu welding. Isiphelo -isiphelo se-3D esibonakalayo se-welding system, i-thermal deformation imbuyekezo yokulandelela ukuchaneka kozinzo inokulawulwa ngokuzinzileyo ngaphakathi kwe-0.05 ~ 0.1mm sub{7}}yenqanaba le-millimeter.
Izisombululo zeSicelo seNdawo
Wind Power Tower Manufacturing
I-weld ende ye-circumferential yetyhubhu ye-tower, ukutenxa okungenayo kwe-ellipticity yetyhubhu, ukuguqulwa kwe-thermal eqhubekayo ye-multi{0}} ye-welding ye-layer, kunye nokuphambuka okungafaniyo komlinganiselo wetyhubhu nganye.
Isisombululo sombono we-3D: umgca welaser wokwenyani-ukulandelela umthungo wexesha, imbuyekezo eguquguqukayo yoguquko lwe-thermal kuyo yonke inkqubo yesetyhula, ulungiselelo oluzenzekelayo lwe-welding bead ngoluhlu -}noluninzi{2}} lokupasa welding, akukho lulungiso lwezandla lwendlela yokufundisa ngomaleko ngamnye, kunye nokulungelelaniswa kutshintshiselwano lwemveliso yeenqaba ezinobubanzi obahlukeneyo.
Ukwenziwa koLwakhiwo lweNsimbi yeenqanawa
Ukutenxa kwinxalenye yepleyiti egobileyo ye-hull kunye nedekhi inkulu, i-welding thermal deformation iyaqhubeka nokutshintsha indawo ye-groove, kwaye ukufundisa ngesandla komthungo ogobileyo kunzima kakhulu.
Isisombululo sombono we-3D: ukuskena okuqhubekayo kwecontour yenkqubo yewelding, real{0}}ulungiso lwexesha lomzila werobhothi eshukumayo, ukutshixwa okuqhubekayo komphezulu ogobileyo we-arc yompu, ukuwelda okuzenzekelayo kweweld ende kumphezulu ogobileyo kunye nokutshintshwa kwe-welding ephakamileyo{1}}ephezulu.
Amacandelo oKwakha oomatshini bokwakha
Amandla aphezulu-amandla entsimbi edityanisiweyo, igroove eninzi kunye-ne-angle ehlangeneyo, ukuphambuka okukhulu kwezixhobo ezingenayo, ukutshintshwa kwemveliso rhoqo yebhetshi encinci kunye neemodeli ezininzi.
Isisombululo sombono we-3D: I-AI ichonga ngokuzenzekelayo amalungu ohlukeneyo egroove, kunye nesinye{0}}isizukulwana esingundoqo sengoma yewelding epheleleyo emva kokuskena okubonakalayo. Isethi yeenkqubo ezisisiseko zibandakanya iindawo ezininzi zesakhiwo, ukunciphisa kakhulu ixesha lokutshintsha abaqeqeshi bemiboniso yemveliso.
Izixhobo zeVessel yoxinzelelo
Ubungakanani be-groove kunye nokuqiniswa kwe-weld ye-circumferential kunye ne-longitudinal yoxinzelelo oluthwele i-welds luchaphazela ngokuthe ngqo ukhuseleko loxinzelelo lwezixhobo. Umgangatho wokuhlola umgangatho woshishino ungqongqo, kwaye iziphene zejometri zobungakanani azivumelekanga.
Isisombululo sombono we-3D: real-ixesha lokulandelela iweld igqityezelwe ngexesha lokuwelda, ixesha lokwenyani{1}}ixesha lesithathu{2}}idimensional contour kwi-intanethi ubhaqo lugqityiwe emva kokuwelda, ukuwelda kunye nokuhlolwa komgangatho kugqitywe kwisikhululo esinye, kwaye i-workpiece enobungakanani obungafanelanga ifunyenwe ngexesha lokwenyani ukuhlangabezana neemfuno zohlolo lwangaphambili lwesixhobo esikhethekileyo.
Ukuba ishishini lakho lidibana nemiceli mngeni ye-welding enamalungu olwakhiwo olunzima, sinokwenza ngokwezifiso izisombululo zokuhlaziya umgca wemveliso ozinikeleyo ukuhambisa ngokukhawuleza imigca yemveliso yombono we-3D ehlanganisiweyo. Izisombululo zethu zinceda ukunyusa izinga lesivuno se-welding, ukucutha iindleko zemveliso zizonke, ukwakha evaliweyo-inkqubo yolawulo lomgangatho wedijithali, kunye nemizi-mveliso yenkxaso ekuphuculeni ukuya kwimveliso ekrelekrele.
